| 噴(pēn)膠泵用NYP7.0-RU-M1-W51不鏽(xiù)鋼高粘度泵(beng)配YCJ71-2.2KW減速機 |
| 發(fā)布時間:2015-2-27 8:24:38 點擊(jī)次數: |
芜湖韦(wei)纳计算机设(she)备集团(AI智能(neng)站)坐落于鑄(zhu)造名鄉—河北(bei)省泊頭市。公(gōng)司占地面積(ji)38650平方米,建築(zhù)面積20300平方米(mi),是國内著名(míng)的集設計、鑄(zhu)造、生産、銷售(shòu)、服務于一體(ti)的容積泵專(zhuān)業制造廠家(jiā)。公司始建于(yú)1984年,有二十幾(ji)年專業研制(zhì)經驗。目前産(chǎn)品設計采用(yong)國際先進水(shuǐ)平實體設計(jì)軟件;産品研(yán)發、制造、檢驗(yan)、交付按照ISO9001質(zhì)量管理體系(xi)控制過程質(zhì)量;産品制造(zao)廣泛使用加(jiā)工中☀️心、數控(kong)機床、專用精(jing)機、高精設備(bèi);檢測設備擁(yong)有🏃🏻♂️萬能工具(ju)顯微鏡、漸開(kāi)線檢測儀、光(guang)學投影儀、萬(wàn)能測🧑🏾🤝🧑🏼齒儀、脈(mo)沖輝光離子(zǐ)氮化爐等大(dà)型檢測設✨備(bèi),并建有國家(jia)B級試驗站。本(ben)廠以一流的(de)産品水平、優(yōu)質的售後服(fú)務、恪守信用(yong)而在市場上(shang)倍受歡迎,産(chan)品暢銷不衰(shuāi),赢得了用戶(hu)的普遍贊譽(yù)。公司已通過(guò)ISO9001:2000國際質量體(ti)系認證,中國(guó)船級社CCS型式(shì)認證,法國船(chuán)級社BV産品工(gōng)廠認證,美國(guó)船級社ABS産品(pin)質量認證,中(zhōng)國漁業船舶(bó)檢驗局船用(yòng)泵認證,成為(wéi)中石油物資(zi)資源市場成(cheng)員、中石化物(wù)資資源市場(chǎng)成員。河👨❤️👨北省(sheng)知名産品生(shēng)産企業,船用(yòng)泵産品承制(zhi)企業。Hebei far east pump industry manufacturing co., LTD is located in botou city, hebei province, a casting of the township.The company covers an area of 38650 square meters, construction area of 20300 square meters, is the domestic famous design, casting, production, sales and service in one of the positive displacement pump professional manufacturer.Company was founded in 1984, has 20 years experience in professional development.The current product design adopts the international advanced level entity design software;Product research and development, manufacture, inspection, delivery, in accordance with the ISO9001 quality management system of process quality control;Widely used products manufacturing processing center, numerical control machine tools, precision machine, high precision equipment;Testing equipment has universal tool microscope, involute tester, optical projector, universal gear tester, pulse glow ion nitriding furnace and other large-scale testing equipment, and built national B level test station.The factory with the first-class products, excellent after-sales service, abide by credit and popular in the market, the products sell well and win the user's universal praise.The company has passed ISO9001:2000 international quality system certification, China classification society CCS type approval, bureau veritas BV products factory certification, the United States classification society ABS product quality certification, China's Marine fishing vessel inspection bureau pump certification, has been a member of the material resource market in oil, sinopec material resources market member.Well-known products production enterprise in hebei province, Marine pump products enterprises. 公司以(yi)“泊遠東”牌齒(chǐ)輪泵,螺杆泵(bèng)為主導産品(pin),涉及21個系列(lie),4200多種規格,年(nian)生産能力達(dá)43000多台(套)。産品(pǐn)行銷油田、化(hua)工、電力、船舶(bo)、冶金、食品等(deng)各大行業。産(chǎn)品除滿足國(guó)内客商的需(xū)求外,部分出(chu)口至東南🐪亞(yà)、美洲、歐🍉洲等(deng)國家和地區(qu)。公司在全國(guó)各大城市設(shè)有30多個分支(zhī)機構,并建立(lì)了完善的營(ying)銷服務網絡(luò),擁有一支龐(páng)大敬業的營(yíng)銷服務隊伍(wu),可為廣大客(kè)戶提供優質(zhi)的服務。 公司(si)以嚴謹的質(zhì)量體系、先進(jin)的生産設備(bei)、完善的檢測(cè)手段、豐富的(de)制造經驗、務(wu)真求實的遠(yuan)東團隊,來有(you)效保證産品(pin)質量。以滿腔(qiāng)真誠期待與(yǔ)國内外各界(jiè)人士攜手鑄(zhu)就多方共赢(ying)的輝煌。Company to "moored far east" brand gear pump, screw pump for the leading product, involves the 21 series, more than 4200 kinds of specifications, annual production capacity of more than 43000 Taiwan (sets).Product marketing oilfield, chemical industry, electric power, shipbuilding, metallurgy, food and other major industry.Products in addition to meet the needs of domestic customers, some exports to southeast Asia, the americas, Europe and other countries and regions.The company has more than 30 branches in major cities throughout the country, and established a perfect marketing service network, has a large professional marketing services team, can provide the high quality service for the customers.Companies with strict quality system, advanced production equipment, perfect detection means, rich manufacturing experience and WuZhen strives for the far east team, to effectively ensure the quality of products.To sincerely look forward to working with people from all walks of life both at home and abroad hand in hand to own a bright multi-win-win situation.
我公(gong)司是一個生(sheng)産齒輪油泵(beng)和螺杆泵的(de)專業公司。公(gōng)司擁有各種(zhǒng)設備80台,主要(yao)設備有:C6140 CW 我公(gong)司擁有省計(jì)量局制試驗(yan)台1台,自制試(shi)驗台3台,使生(sheng)産産品從原(yuán)材料投入到(dào)産成品出廠(chǎng)實現了全過(guò)程檢測。産品(pin)出廠合格率(lǜ) 100% ,具備較強的(de)綜合配套制(zhì)造能力。理化(hua)試驗室、長度(dù)計量室是國(guó)家計量确認(ren)合格單位,使(shǐ)産品從原材(cái)料投🔴入到産(chǎn)成品出廠實(shi)現了全過程(cheng)檢測。産品出(chū)廠合格率100% ,具(ju)備較強的綜(zōng)合配套制造(zao)能力,公司年(nián)可生産各種(zhong)泵 6000 多台。My company has the province system test bench 1 bureau of standard measurement, homemade test-bed 3 units, production of products from raw materials into finished goods factory implements the whole process of detection.Product factory qualified rate 100%, have strong ability of comprehensive manufacturing.Physical and chemical laboratory, length measuring room is the national metrological confirmation unit, make our products from raw materials into finished goods factory implements the whole process of detection.Product factory qualified rate 100%, have strong comprehensive manufacturing capacity, company can produce all kinds of pump in more than 6000 units.
公司傳(chuán)真:0317-8265584 8185455 技術(shù)部:0317-8260535 貨物發運(yun)部:0317-8180755 售後服務(wu)部:0317-8250309 地址(zhǐ):河北省泊頭(tóu)市道東街88号(hào)( 緊鄰104國道,距(jù)京滬高速5公(gōng)裡) 運費說明(míng): 1.本公司常規(gui)産品1-3天發貨(huò),特殊要求或(huo)者需定做的(de)産品發貨時(shí)間已與客戶(hù)協商為準, 2.泵(beng)運費方式有(you)兩種:快遞和(hé)物流.小泵和(hé)小型配件發(fā)快遞,其餘體(ti)積較大,數量(liang)較多,推薦走(zǒu)專線物流貨(huo)運,一般南方(fang),中部地區及(jí)沿海地區3-5天(tiān)左右到達.西(xi)部,北部較遠(yuan)的地區以及(jí)少數二次中(zhōng)轉地區5-8天左(zuǒ)右可到,具體(tǐ)覆蓋範圍請(qǐng)咨詢公司客(ke)服人員.安裝(zhuang)使用:請您根(gen)據産品說明(ming)書的步驟進(jìn)行操作,如有(yǒu)問題,請聯系(xì)我公司,我公(gong)司将會請最(zui)專業的技術(shù)人員為您提(tí)供服務.為了(le)保護您的利(lì)益,我們已經(jing)提醒客戶在(zài)收到貨物時(shí),要開箱驗貨(huò),如在打開驗(yan)貨時發現貨(huo)物丢失,損害(hài)或者不符,請(qǐng)拒絕簽收,您(nin)簽收就代表(biao)已準确無誤(wu)的收到後屋(wū),若在簽收貨(huo)物之後才發(fā)現貨物丢失(shī)或者不符,如(rú)不負責. 客戶(hu)收到貨後,産(chan)品無法安裝(zhuāng)或者規格有(you)誤,本公司提(tí)供退貨或者(zhě)換貨服務,退(tuì)貨或者換貨(huo)的客戶請保(bao)證貨物的完(wán)好無損,并承(cheng)擔往返運費(fèi). 客戶收到後(hòu),如果産品存(cún)在質量問題(tí),請在收貨後(hòu)7天内聯系我(wo)公司,提供相(xiang)關質量問題(tí)圖片,我公司(sī)将在第一時(shí)間給您退貨(huo)或者換貨,因(yīn)為我公司已(yi)經在發貨前(qian)已經仔細檢(jian)查過,所以過(guò)期将不提供(gòng)此項服務,還(hái)請諒解.Shipping details:1. Our regular products 1-3 days of delivery, special requests or need to custom-made product delivery time is already negotiate with customer, 2. The pump freight way has two kinds: express and logistics. Small pump and small accessories send express, the rest of the volume is larger, the number is more, recommend special line logistics, freight, generally south, central and coastal area about 3 to 5 days to arrive. In the west, north of remote areas and areas inhabited by minority secondary transit, about five to eight days to specific coverage please consulting company customer service staff. Install and use, please according to the product manual steps, if any problem, please contact our company, we advise you that we will be the most professional and technical personnel to provide service for you. In order to protect your interests, when we have to remind the customer receive the goods, unpacking inspection, such as when open the inspection found that the goods lost, damage or discrepancy, please refuse to sign after receiving STH, you sign after receiving STH means have accurate received after the house, if after receipt of goods found the goods didn't agree lost or, if not responsible. Customers after receiving the goods, the product can't install or specification is wrong, the company provides the return or exchange service, return or exchange the customers please make sure that the goods are intact, and bear the freight back and forth. The receipt of the customer, if the product quality problems, please contact me within 7 days after receiving the company, provide relevant quality problem photos, our company will give you a refund or a replacement in the first time, because I already have carefully checked before shipment, so late will not provide this service, also please understand. ●高粘(zhan)度齒輪泵并(bing)不能産生壓(yā)力,它隻是輸(shu)出流量。壓力(lì)低或無壓力(lì),說明高粘度(dù)齒 輪泵沒有(you)吸入液體或(huò)洩漏嚴重。High viscosity gear pump does not generate pressure, it is only the output flow.Pressure is low or no pressure, high viscosity gear wheel pump don't inhale the liquid or leakage is serious. 電(diàn)動機輸出功(gong)率偏小、齒 輪(lun)泵排量選得(de)過大或壓力(li)💞調得🔞過高時(shi),也會造成壓(yā)力不足 當然(ran),壓力表損壞(huai)或壓力表節(jie)⛹🏻♀️流孔🐅堵塞時(shi)也顯示不出(chu)壓力,此時可(kě)換裝一個新(xīn)的壓力表檢(jiǎn)查。Small motor output power, gear wheel pump capacity to choose too large or pressure too high, can cause stress Pressure gauge damage or pressure gauge orifice jams, of course, also could not show pressure, can change a new pressure gauge to check at this time. 如果确認(rèn)泵無流量輸(shū)出,可能是由(you)于泵安裝有(you)誤、泵的轉向(xiàng)🚶♀️不對,或吸人(rén)側(進液口及(ji)吸液管道)堵(du)塞、出口止回(hui)閥裝反或卡(ka)死了,也有可(kě)能是驅動⭐軸(zhou)斷裂了。If confirmed that no flow pump output, could be turned to the pumps due to pump installation is wrong, wrong, or suction side (liquid into the mouth and suck liquid pipeline jam, export check valve installed backwards, or card is dead, it is possible that the drive shaft fracture. 高粘(zhān)度泵在轉速(sù)過低時會引(yǐn)起出液量不(bu)足,這種🙇🏻現象(xiàng)往往是由于(yú)泵的驅動裝(zhuāng)置打滑或功(gōng)率不足所緻(zhì)🏃🏻。此時應檢♍查(cha)齒 輪泵🔞的實(shí)際轉速、泵與(yǔ)電動機的聯(lian)接🔴及功率匹(pi)配情🔴況等。High viscosity pump in low speed can cause insufficient quantity of produced liquid, this phenomenon is often due to the slippage of the pump drive or insufficient power.Check the gear wheel pump at this time of the actual speed, pump and motor connection and power matching, etc.
●高(gāo)粘度泵在開(kai)始運轉前,往(wǎng)齒輪泵的殼(ké)體内灌滿待(dai)輸送的液體(ti),便于安全啟(qǐ)動。若環境溫(wēn)度✔️低于冰點(dian),應預先向泵(beng)内通入熱蒸(zhēng)汽,進行預熱(rè)🈲處理,然後才(cai)可❓啟動齒輪(lún)泵。高粘度泵(bèng)的旋轉方向(xiàng)要與進、出油(yóu)口相符。齒輪(lun)泵若是第一(yī)次運行,或長(zhǎng)期閑置後再(zài)使用,最好在(zài)空載或小負(fu)荷情況下先(xian)跑合一小時(shí)左右。如果在(zài)跑合階段預(yu)先覺察出異(yì)常溫升、洩漏(lòu)、振動和噪聲(shēng)時,應停機檢(jian)查。高粘度齒(chi)輪泵的支座(zuo)或法蘭與其(qi)驅動電機應(yīng)采用共同的(de)安裝基礎,基(ji)礎😄、法🏃🏻♂️蘭或支(zhi)座均需具有(you)足夠的剛度(du),以減小齒輪(lun)泵運轉時産(chan)生的振動和(he)噪聲。電動機(jī)與齒輪泵須(xū)用彈性聯軸(zhóu)器連接,同軸(zhóu)度小于0.1毫米(mǐ),傾斜角不得(dé)大于1度。安裝(zhuang)聯軸器時不(bú)得用錘敲打(dǎ),以免傷害齒(chǐ)輪泵的齒輪(lun)等零件。若用(yòng)帶輪、鍊輪等(děng)驅動時應設(she)托架支🔴承,以(yǐ)防💘主💘動齒輪(lun)軸承受徑向(xiàng)力。緊固齒輪(lún)泵、電動機的(de)地腳螺釘時(shi),螺釘受力應(yīng)均勻,連接可(ke)靠。用手轉動(dòng)聯💃🏻軸器時,應(yīng)感覺到齒輪(lun)泵能夠輕松(sōng)地轉動,沒有(you)卡緊等異常(cháng)現象出現,然(ran)後才可以配(pei)管。High viscosity pump before starting work, to gear pump casing filled with liquid, facilitate safe launch.If the environment temperature is below freezing, should advance to pump into the hot steam, preheating treatment, and then to start the pump.The direction of rotation of the pump with high viscosity, oil outlet in accord.Gear pump is the first run, or long-term idle before using, had better under the condition of no load or small load to run one hour or so.If in the running-in stage in advance detect abnormal temperature rise, leakage, vibration and noise, should stop check.High viscosity gear pump bearing or flange should adopt a common drive motor installationFoundation, foundation, flange or support all needs to have enough rigidity, to reduce the vibration of gear pump is running and noise.Motor and gear pump with elastic shaft coupling, coaxial degree is less than 0.1 mm, Angle shall not be greater than 1 degree.When installing coupling hammer shall not be used, in order to avoid damage of the gear pump gearAnd other parts.If use the belt wheel, wheel, etc, shall set bracket support, in case of driving gear bearing by the radial force.Ground screw fastening gear pump, motor, screw force should be uniform, reliable connection.Turn the coupling with the hand, should feel can easily turn the gear pump, no abnormal phenomenon such as clamping, then can be piping. 高粘度齒(chǐ)輪泵的吸油(yóu)管道内徑應(yīng)足夠大,并避(bì)免狹窄通道(dào)或急💔劇⚽拐😘彎(wān)🐕、減少彎頭,去(qu)除不必要的(de)閥門、附件,盡(jìn)可能地降低(di)泵的安裝高(gao)度,縮短吸油(you)管道的長度(dù),以減少壓力(lì)損失。管接頭(tóu)等元件的密(mi)封要良好,以(yi)防止空氣侵(qīn)入😍,從而控制(zhi)氣穴與氣蝕(shí)的發生。止回(hui)閥與👨❤️👨安全閥(fa)在齒輪泵的(de)輸出管路上(shàng)最好安裝一(yi)個止回閥。這(zhe)樣在檢修泵(beng)🐆及🛀輸出管道(dao)時,系統中的(de)液體不會發(fa)生倒流。齒輪(lun)泵帶負荷停(ting)車時,亦可防(fang)止泵倒轉而(er)在其輸出管(guǎn)道内産生局(jú)🐉部‼️真空。應當(dāng)注意,出口止(zhi)回閥不能裝(zhuāng)反🚶♀️或出現卡(ka)死現📐象。高粘(zhān)度泵的出口(kǒu)管路上還應(yīng)當☂️設置安全(quán)閥等保護裝(zhuāng)置,這樣一旦(dan)泵的出口通(tōng)道發生堵塞(sai)🥵,就可以打開(kāi)安全閥卸壓(yā)。安全閥可以(yi)與👄泵體或泵(beng)蓋鑄成一體(tǐ),也可以單獨(dú)裝配。對于需(xu)要正反轉的(de)高粘度齒輪(lun)泵,其進出口(kou)管路上均需(xū)設置安全閥(fá)。High viscosity gear pump oil suction pipe diameter should be large enough, and to avoid the narrow channel, or a sharp turn, reducing elbow, remove unnecessary valves, fittings, as much as possible to reduce the installation height of pump, shorten the length of the oil suction pipe, in order to reduce the pressure loss.Components, such as pipe joint sealed well, in order to prevent the air intrusion, thus control air-pocket and the occurrence of cavitation.Check valve and relief valve on the output of the gear pump tube had better install a check valve.In the overhaul pump and output pipe, the system of fluid backflow will not occur.Gear pump to stop loading machine, can be in the output pipe to prevent pump reverse, and create a partial vacuum.It should be noted that the outlet check valve cannot be installed backwards or stuck.High viscosity of the pump outlet pipe also shall set up relief valve or other protective device on the road, so that once the clogging pump export channels, can open the relief valve pressure relief.The relief valve can be cast and pump body and pump cover, also can separate assembly.For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve. 高粘度泵是(shi)輸送高粘度(du)液體的齒輪(lún)泵,應做到在(zài)較低的功耗(hào)、較少的洩漏(lou)、較大的壓力(lì)下輸出最多(duo)的流量。在确(que)定所要輸送(sòng)的介質時,應(ying)該嚴格遵循(xún)産品說明書(shū)上🍉的規定,盡(jin)量使用廠家(jiā)推薦的流📧體(tǐ)介質,并注意(yi)考慮系統的(de)工作溫度範(fan)圍。當希望在(zài)某一較寬‼️的(de)溫度範🤩圍内(nei)使用時,輸送(song)介質的粘度(du)指🧑🏽🤝🧑🏻數應該高(gāo)些。輸送介質(zhi)不僅是能量(liang)傳遞的中介(jiè),而🆚且也是潤(rùn)滑、密封及傳(chuan)熱介質。液體(ti)粘度過高會(huì)🈲增加内摩擦(cā)阻力,降低輸(shū)出功率,浪費(fei)能量㊙️,并産生(sheng)過高的系統(tong)溫度.高粘度(dù)齒輪泵的出(chū)口管路上應(ying)當設置安全(quán)閥等保護裝(zhuang)置,這樣一旦(dan)泵的出口通(tōng)道發生堵塞(sai),就可以打開(kai)安全閥卸壓(ya)。對于需要正(zhèng)反轉的😍高粘(zhan)度齒輪泵,其(qí)進出口管路(lù)上均需設置(zhi)安全閥。High viscosity pump is conveying liquid with high viscosity gear pump, should be in lower power consumption, less leakage, under the pressure of large output the most traffic.When determining to conveying medium, we should strictly follow the provisions of the product manuals on use manufacturers recommend fluid as far as possible, and pay attention to consider the system operating temperature range.When you want to use in a wide temperature range, medium viscosity index should be higher.Medium is not only the energy transfer intermediary, but also lubrication, sealing and heat transfer medium.Liquid viscosity is too high will increase internal friction resistance, lower output power, waste of energy, and generate high temperature system. High viscosity gear pump outlet pipe shall set up relief valve or other protective device on the road, so once the clogging pump export channels, can open the relief valve pressure relief.For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve. 1、工作(zuo)壓力的選定(dìng)1, select the work pressure 高粘度泵額(e)定的壓力是(shì)指泵連續工(gōng)作時的最高(gāo)許用壓力,而(ér)其工作壓力(li)則決定于外(wai)部負載,安裝(zhuāng)和調試的壽(shòu)命㊙️與其工作(zuò)壓力直接相(xiang)關。對于不頻(pin)繁工作的齒(chi)輪泵,其工作(zuo)壓力可取為(wei)泵的額定壓(ya)力,考慮到産(chan)品質量不同(tóng),最📱好将額定(ding)壓力降低20%~30%使(shǐ)用。對于經常(cháng)工作于較高(gao)壓力下的齒(chi)輪泵,其工作(zuo)壓力應比泵(beng)的額定壓力(lì)低1~2個壓力級(jí)。石油化工設(shè)備常常是24小(xiao)時連續運轉(zhuǎn),這時泵的工(gōng)作壓力應該(gāi)取得比額定(dìng)壓力低得多(duo),且工作轉速(su)也應該低于(yu)額定轉速。如(rú)果高粘度齒(chǐ)輪泵的工作(zuò)壓力調整過(guo)高,則會使齒(chǐ)輪泵在超負(fu)荷下運行。High viscosity pump rated pressure refers to the maximum allowable pump continuous work pressure, and its working pressure is determined by the external load, installation and commissioning of life is directly related with work pressure.For not frequent work gear pump, the working pressure is desirable for the rated pressure of the pump, taking the quality into consideration, it is best to used pressure rated lower 20% ~ 30%.For often work under high pressure gear pump, the working pressure shall be lower than the rated pressure of the pump 1 ~ 2 pressure level.Petrochemical equipment are often 24 hours of continuous operation, and at this time of the pump working pressure should be obtained was much lower than the rated pressure, and the work speed should be lower than the rated speed.If the high viscosity gear pump high pressure adjustment, will make the pump running under overload. 2.安(an)裝與試運轉(zhuan)2. Installation and commissioning
●如何選(xuan)型How to choice 選擇高粘(zhān)度泵時應該(gai)注意泵所輸(shu)送的具體粘(zhan)度、工作溫🆚度(dù)、介質比重、介(jie)質成分等等(děng),隻有更好的(de)了解高粘度(dù)📞泵所輸送的(de)介質情況才(cai)能更好的選(xuǎn)擇所需要🧑🏾🤝🧑🏼的(de)高粘度泵産(chan)品。 Should be paid attention to when selecting high viscosity pump pump delivery by the specific viscosity, working temperature, the proportion of medium, medium composition etc., only a better understanding of the high viscosity pump transmission medium condition can better choose the required high viscosity pump product. 第一、必須(xu)了解高粘度(du)泵所輸送的(de)介質粘度。因(yin)為介質粘度(dù)的高低直接(jie)影響到選擇(zé)高粘度泵的(de)轉♈速。must understand the high viscosity pump transmission medium viscosity. Because the medium viscosity directly affects the choice of high viscosity pump speed. 第二、了(le)解高粘度泵(beng)所輸送介質(zhì)的性質,例如(rú)有沒🔅有腐❗蝕(shi)性。understand the nature of the high viscosity pump conveying medium, such as corrosive. 第三、高粘(zhan)度泵所輸送(sòng)的介質濃度(du)多少、比重多(duo)少。 high viscosity pump how far the conveying medium concentration, specific gravity. Fourth, 第四、高粘(zhān)度泵所輸送(sòng)的介質。high viscosity pump transmission medium. 第五(wǔ)、高粘度泵輸(shu)送的介質常(chang)溫下是否結(jié)晶或凝✂️固。the high viscosity pump whether the medium temperature of crystallization or coagulation. 第(dì)六、高粘度泵(bèng)所輸送的介(jie)質是否有懸(xuán)浮物。the transmission medium for high viscosity pump suspension. 第七、高(gao)粘度泵所輸(shū)送介質受溫(wen)度變化情況(kuang)。high viscosity pump conveying medium affected by temperature changes. 第八、高粘度(du)泵所輸送介(jiè)質的潤滑性(xing)、清潔度、腐蝕(shi)性等。high viscosity pump medium by lubricity, cleanliness, corrosion resistance, etc. 第九、高(gāo)粘度泵要求(qiu)進口壓力及(jí)出口壓力和(hé)安裝🧑🏾🤝🧑🏼高🚶度。 high viscosity pump inlet pressure and outlet pressure and the installation height. 第(di)十、高粘度泵(beng)使用場合的(de)防爆要求。high viscosity pump occasions of explosion-proof requirements. ●高(gao)粘度泵的安(ān)裝調試步驟(zhòu)High viscosity pump installation and debugging steps
高粘度泵是(shi)輸送高粘度(du)液體的齒輪(lun)泵,應做到在(zai)較低的功耗(hào)、較少的洩漏(lou)、較大的壓力(lì)下輸‼️出最多(duō)的💔流量。在确(que)定所要輸送(sòng)的介質時,應(ying)該嚴格遵循(xun)産品說明書(shū)上的規定,盡(jin)量使用廠家(jia)推薦的流體(ti)介質,并注意(yi)‼️考慮系統的(de)工作溫度範(fàn)圍。當希望在(zai)某一較寬的(de)溫度範圍内(nei)使用時,輸送(sòng)介質的粘度(dù)指🚶♀️數應該高(gao)些。輸送介質(zhi)不僅是能量(liàng)傳❌遞的中介(jie),而且也是潤(rùn)滑、密封🚩及傳(chuan)熱介質。液體(tǐ)粘度過高會(hui)增加内摩擦(ca)阻力,降低輸(shū)👨❤️👨出功率,浪費(fei)能量🈚,并産生(sheng)過高的系統(tǒng)溫度.高粘度(du)齒輪泵的出(chū)口管路上應(ying)當設置安全(quan)閥等保護裝(zhuang)置,這樣一旦(dàn)泵的出口通(tōng)道發生堵塞(sāi),就可以打開(kāi)安全閥👣卸壓(yā)🎯。對于🚶需要正(zhèng)反轉的高粘(zhan)度齒輪泵,其(qi)進出口管路(lu)上均需設置(zhi)安全閥。High viscosity pump is conveying liquid with high viscosity gear pump, should be in lower power consumption, less leakage, under the pressure of large output the most traffic. When determining to conveying medium, we should strictly follow the provisions of the product manuals on use manufacturers recommend fluid as far as possible, and pay attention to consider the system operating temperature range. When you want to use in a wide temperature range, medium viscosity index should be higher. Medium is not only the energy transfer intermediary, but also lubrication, sealing and heat transfer medium. Liquid viscosity is too high will increase internal friction resistance, lower output power, waste of energy, and generate high temperature system. High viscosity gear pump outlet pipe shall set up relief valve or other protective device on the road, so once the clogging pump export channels, can open the relief valve pressure relief. For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve. 1、工作(zuò)壓力的選定(ding)1, select the work pressure 高粘度泵額(e)定的壓力是(shi)指泵連續工(gōng)作時的最高(gāo)許用壓💯力,而(er)其工作壓力(li)則決定于外(wài)部負載,高粘(zhān)度泵(聚氨酯(zhǐ)泵,紙漿泵,粘(zhan)合劑泵)的安(ān)裝和調試 的(de)壽命與其工(gōng)作壓力直接(jie)相關。對于不(bu)頻繁工作的(de)齒輪泵,其工(gong)作壓力可取(qu)為泵的額定(dìng)壓力,考慮到(dào)産品質量不(bú)同,最好将額(é)定壓力降低(dī)20%~30%使用。對于經(jīng)常工作于較(jiao)高壓力下的(de)齒輪泵,其工(gong)作壓力應比(bǐ)泵的額定壓(yā)力低1~2個壓力(li)級。石油化工(gōng)設備常常是(shì)24小時連續運(yùn)轉,這時泵的(de)工作壓力應(ying)該取得比額(é)定壓力低💞得(de)多,且工作轉(zhuan)速也應該低(di)于額定轉速(su)。如果高粘度(dù)齒輪泵的工(gong)作壓力調整(zheng)過高,則會使(shǐ)齒輪泵在超(chao)負荷下運行(háng)。High viscosity pump rated pressure refers to the maximum allowable pump continuous work pressure, and its working pressure is determined by the external load, high viscosity pump (pu pump, paper pulp pump, glue pump) installation and commissioning of life is directly related with work pressure. For not frequent work gear pump, the working pressure is desirable for the rated pressure of the pump, taking the quality into consideration, it is best to used pressure rated lower 20% ~ 30%. For often work under high pressure gear pump, the working pressure shall be lower than the rated pressure of the pump 1 ~ 2 pressure level. Petrochemical equipment are often 24 hours of continuous operation, and at this time of the pump working pressure should be obtained was much lower than the rated pressure, and the work speed should be lower than the rated speed. If the high viscosity gear pump high pressure adjustment, will make the pump running under overload.
2.安裝與試運(yun)轉2. Installation and commissioning 高粘度泵(beng)的支座或法(fǎ)蘭與其驅動(dong)電機應采用(yong)共同的安裝(zhuāng)基礎,基礎、法(fǎ)蘭或支座均(jun)需具有足夠(gòu)的剛度👨❤️👨,以減(jian)小齒輪泵運(yun)轉時産生的(de)振動和噪聲(shēng)。電動機與齒(chǐ)輪泵須用彈(dan)性聯軸器連(lian)接,同軸度小(xiǎo)于0.1毫米,傾斜(xié)角不得大于(yú)1度。安裝聯軸(zhóu)器時不得用(yong)錘敲打,以免(mian)傷害齒輪泵(beng)的齒輪等零(ling)件。若用帶輪(lún)、鍊輪等驅動(dòng)時應設托架(jià)支承♻️,以防主(zhǔ)動齒輪軸承(chéng)受徑向力。緊(jǐn)固齒輪泵、電(diàn)動機的地腳(jiao)螺釘時,螺釘(dìng)受力應均勻(yún),連接可靠🙇🏻。用(yòng)手轉動聯軸(zhou)器時,應感覺(jiào)到齒輪泵能(neng)夠輕松地轉(zhuan)動,沒有卡緊(jin)等異常現象(xiàng)出現,然後才(cai)☀️可☔以配管🤩。高(gao)粘度齒輪泵(bèng)的吸油管道(dào)内徑應足夠(gòu)大,并避免狹(xia)窄通道或急(ji)劇拐彎、減少(shao)彎頭,去除不(bu)必要的閥門(men)、附件,盡可能(néng)地降低泵的(de)安裝高度,縮(suō)🍉短吸油管道(dào)的長度,以減(jiǎn)少壓力損失(shī)。管接頭等元(yuan)件的密封要(yao)📐良好,以防止(zhi)空氣侵入,從(cong)而控制👌氣穴(xue)與氣蝕的發(fā)生❄️。在開始運(yùn)🏃♂️轉前,往齒輪(lún)泵的殼體内(nèi)灌滿待輸送(sòng)的液體,便于(yú)安全啟動。若(ruo)環境溫度低(di)于冰點,應預(yu)先向泵内通(tong)入熱蒸汽,進(jìn)行🚶♀️預熱☂️處理(li),然後才可✊啟(qi)動齒輪泵。齒(chǐ)輪泵的旋轉(zhuan)方向要與進(jìn)、出油口相符(fu)。齒輪泵若是(shì)第一次運行(háng),或長期閑置(zhi)後再使用,最(zuì)好在空載或(huo)小負荷情況(kuàng)下先跑合一(yī)小時左右。如(rú)果在跑🔴合階(jiē)段預先覺✂️察(cha)出異常㊙️溫升(shēng)、洩漏、振動和(he)噪聲時,應機(ji)檢查。High viscosity pump bearing or flange and its drive motor should use common installation basis, foundation, flange or support all needs to have enough rigidity, to reduce the vibration of gear pump is running and noise. Motor and gear pump with elastic shaft coupling, coaxial degree is less than 0.1 mm, Angle shall not be greater than 1 degree. When installing coupling hammer shall not be used, in order to avoid damage gear and other parts of the gear pump. If use the belt wheel, wheel, etc, shall set bracket support, in case of driving gear bearing by the radial force. Ground screw fastening gear pump, motor, screw force should be uniform, reliable connection. Turn the coupling with the hand, should feel can easily turn the gear pump, no abnormal phenomenon such as clamping, then can be piping. High viscosity gear pump oil suction pipe diameter should be large enough, and to avoid the narrow channel, or a sharp turn, reducing elbow, remove unnecessary valves, fittings, as much as possible to reduce the installation height of pump, shorten the length of the oil suction pipe, in order to reduce the pressure loss. Components, such as pipe joint sealed well, in order to prevent the air intrusion, thus control air-pocket and the occurrence of cavitation. Before starting operation, to gear pump casing filled with liquid, facilitate safe launch. If the environment temperature is below freezing, should advance to pump into the hot steam, preheating treatment, and then to start the pump. Direction of rotation of the gear pump, oil outlet in accord. Gear pump is the first run, or long-term idle before using, had better under the condition of no load or small load to run one hour or so. If in the running-in stage in advance detect abnormal temperature rise, leakage, vibration and noise, should machine inspection.
高粘度(dù)泵的出口管(guan)路上還應當(dāng)設置安全閥(fá)等保護裝置(zhi),這樣一旦泵(beng)的出口通道(dào)發生堵塞,就(jiu)可以打開安(an)全閥卸壓。對(dui)于需要正反(fan)轉的高粘度(du)齒輪泵,其進(jìn)出口管路上(shang)均需設置安(an)全閥。High viscosity of the pump outlet pipe also shall set up relief valve or other protective device on the road, so that once the clogging pump export channels, can open the relief valve pressure relief. For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.
●輸送介(jie)質的優勢:The advantage of the medium: 高(gāo)粘度泵可以(yǐ)輸送高粘度(du)、高濃度無固(gù)體顆粒或細(xì)小軟顆粒⛱️的(de)潤滑性介質(zhi);效率高,性能(néng)穩定,使用壽(shou)命長。高粘度(du)泵可🛀以采用(yòng)保溫夾套結(jie)構,輸送比較(jiào)高的粘度物(wu)料時可以對(dui)高粘度泵㊙️進(jin)行保溫,從㊙️而(er)降低介質粘(zhan)度,達到更好(hǎo)的輸送效果(guo)⁉️,而單螺杆泵(beng)沒有保溫夾(jiá)套結構;高粘(zhān)度泵在使用(yong)一段時間後(hòu),如果泵内部(bu)間隙磨損後(hòu),不🏃♀️用拆泵可(kě)以自行根據(ju)高粘度🏃♂️泵所(suǒ)輸送的物料(liao)粘度來調整(zheng)泵的間隙,調(diào)✂️整後和新泵(beng)一樣可以達(dá)到良好的使(shǐ)用效果。高粘(zhan)度泵可♈配安(an)全閥,當泵或(huo)管路系統超(chāo)壓時,安全閥(fa)門打開,形成(chéng)内部回流,保(bao)證系統安全(quán)。而單螺杆🧑🏽🤝🧑🏻泵(beng)在泵本身不(bú)能設置安全(quan)✊閥,隻能在管(guǎn)路中設置,提(tí)高🌈了設備投(tóu)入成本和🥰安(ān)裝成本。選擇(zé)高粘度泵時(shi)必須考慮高(gāo)粘度泵所輸(shu)送的介質粘(zhān)度,從而才能(neng)來确定高粘(zhān)度泵的轉速(sù)範圍,根據高(gāo)粘度泵的💃轉(zhuǎn)速範圍及所(suǒ)需工況條件(jian)下🙇♀️高粘度泵(bèng)的正常流量(liang)範圍,才能确(que)定高粘度泵(beng)具體型号。需(xu)👣要注意的是(shì)一般介質🈚可(kě)以這樣來選(xuǎn)擇。High viscosity pump can transport high viscosity, high concentration without solid particles or small soft particles lubricity medium; High efficiency, stable performance and long service life. High viscosity pump can be used in a heat preservation jacket structure, transmission is higher when the viscosity of the material can be for thermal insulation in high viscosity pump, thereby reducing medium viscosity, achieve better transmission effect, and the single screw pump heat preservation jacket structure; High viscosity pump in use after a period of time, if the pump internal clearance after wear, don't have to dismantle the pump to according to the viscosity of material delivery by high viscosity pump to adjust the clearance between the pump and adjusted, and the use of the new pump can achieve good effect. High viscosity pump can match the relief valve, when the pump and piping system overpressure, safety valve is opened, the formation of internal reflux, ensure the safety of the system. And single screw pump in the pump itself cannot set the relief valve, can only be set up in line, increase the investment of equipment cost and installation cost. Choosing high viscosity pump must consider the conveying medium viscosity, high viscosity pump order to determine the scope of the high viscosity of the pump rotation speed, according to the working condition of high viscosity of the pump speed range and required high viscosity pump under the condition of normal flow range, to determine the high viscosity pump concrete models. It's important to note that it can be to choose a normal medium. 其中,有些(xiē)特殊化學介(jie)質在一定溫(wēn)度下會改變(bian)其化學成分(fen),所☎️以需要在(zài)選擇高粘度(du)泵要特别注(zhù)意泵的🏃🏻♂️轉速(su)是否适合🥰,因(yin)為泵的轉速(sù)越高,正常工(gong)作中産生💞的(de)熱量就越大(dà),一旦超過介(jie)質🌏所限制的(de)溫度,那麼就(jiu)🍉多所輸送的(de)介質造成了(le)破壞。還有些(xiē)食品類介質(zhi),比如果醬類(lei),像我們日常(cháng)中所食用的(de)果醬、花生醬(jiàng)、豆瓣醬等,這(zhè)些介質要求(qiú)在輸送過程(chéng)中必須不能(neng)夠破壞其内(nèi)部的成分進(jìn)行破壞,這就(jiu)要🌈求我們所(suo)選的泵的轉(zhuan)速必須要低(di),才能保證高(gāo)粘度泵在輸(shū)送過程中不(bu)破壞所輸送(sòng)的介質。高粘(zhan)度泵在運轉(zhuǎn)過程中常常(cháng)會出現卡死(sǐ)、抱軸轉不動(dong)的現象,主要(yao)原因是高粘(zhan)度泵🐪往往都(dou)是輸送的高(gāo)粘度的介質(zhì),有些是有一(yi)些雜質🐪的混(hun)合物理。如果(guo)泵的入口沒(méi)❌有安裝合适(shi)的過濾器,那(nà)麼一☔旦大一(yī)些的硬質顆(kē)粒進入泵腔(qiāng)就會把高粘(zhān)度泵的内外(wài)轉子卡死,使(shi)泵轉不動🎯,嚴(yán)重的會把高(gāo)粘度泵的内(nei)外轉子㊙️毀掉(diào)。Among them, some special chemical medium under a certain temperature to change its chemical composition, so need to high viscosity pump in the choice whether to pay special attention to the speed of the pump is suitable for, because the higher the pump rotation speed, the greater the heat generated by the normal work, once more than media limited by temperature, then it is more than conveying medium caused damage. Also some food medium, such as the jam class, as in our daily consumption of jam, peanut butter, broad bean paste and so on, these medium requirements must be in the process of conveying can't destroy its internal composition, this requires that we selected the speed of the pump must be low, to ensure high viscosity pump does not destroy the transmission medium in the process of delivery. High viscosity pump in the operation process often appear stuck, holding shaft fixed phenomenon, the main reason is that high viscosity pump are often transport high viscosity medium, some are some impurities mixed in physics. If the entrance of the pump is not installed the appropriate filters, so once the larger hard particle enters the pump chamber would bring high viscosity pump rotor stuck inside and outside, make the pump turns motionless, serious will destroy high viscosity pump inside and outside of the rotor. 所以建議大(dà)家在安裝高(gao)粘度泵的時(shí)候應該選擇(ze)合适⭐的過濾(lǜ)🏃🏻器來安裝在(zài)泵的入口。高(gao)粘度泵抱軸(zhóu)的現象主要(yào)體現在💘不鏽(xiù)💃鋼高粘度泵(beng)的較多,因為(wéi)不鏽鋼材質(zhi)含👉碳量低🏃,所(suo)以熱膨脹系(xi)數大,一旦泵(bèng)的溫度過高(gao),就會造成泵(beng)的内部配件(jiàn)與配件之間(jian)的間隙縮小(xiao),到一定程度(du)❤️以後就會産(chǎn)生抱死現象(xiàng)🔴。所以選擇不(bú)鏽鋼材質的(de)高粘度泵是(shì)一定要✨注明(míng)具體的使用(yong)溫度,及介質(zhi)的潤滑性❓。介(jiè)質粘度的高(gao)低與高粘度(du)泵的轉♈速有(yǒu)着密不可分(fèn)的關系。如果(guo)高粘度泵輸(shu)送的介質粘(zhan)度過高,而所(suǒ)配的轉速也(yě)🚶♀️過高的話,就(jiu)會造成泵的(de)流量很低、泵(beng)的㊙️噪音很大(da)。如果電機功(gong)率還是按常(chang)規來配的話(hua),那麼電機也(yě)會造成過載(zǎi)。主要是泵的(de)轉速太高、介(jie)質粘度又太(tài)高這樣就🧡會(huì)造成泵阻力(lì)很大,電機的(de)瞬間啟動電(dian)⭐流超過額定(dìng)電流,造成電(dian)機過載;由于(yú)轉速過高💜,使(shǐ)高粘度泵在(zài)運轉時内部(bu)轉子幾乎隻(zhī)✔️是形成了空(kōng)轉,圍繞所輸(shū)送介質打滑(huá)🈚,造成吸不上(shang)料,或者是流(liú)💚量很小。在這(zhe)種狀況下,必(bì)須降低泵的(de)轉速,加大電(diàn)機的功率,加(jiā)大進出口的(de)管徑來減少(shao)介質的流動(dòng)阻力。從而來(lái)完成介質的(de)輸送工作。轉(zhuǎn)速降低以🌍後(hou)❌,泵的流量會(hui)反而增加,而(ér)且泵的噪音(yīn)會降低📧,但肯(kěn)🥰定打不到理(lǐ)📐論流量。所以(yi)如果與實際(jì)工況需要流(liu)量相差太多(duo)的話,那就隻(zhī)能更好型号(hào)更大一點的(de)泵。So suggest you at the time of installation of high viscosity pump should choose the appropriate filter to installed in the entrance of the pump. The phenomenon of high viscosity pump holding shaft mainly reflects in the stainless steel of high viscosity pump is more, because of low carbon stainless steel material, so the thermal expansion coefficient is big, once the temperature of the pump is too high, can cause the interior of the pump parts and accessories the clearance between the narrow, to a certain degree after tends to lock phenomenon. So choose stainless steel high viscosity pump is must indicate the specific temperature, and medium lubricity. The discretion of the medium viscosity and high viscosity pump rotating speed of the intimate relationship. If the high viscosity pump medium viscosity is too high, and with the rotation speed is too high, will cause the pump flow rate is very low, the noise of the pump is very large. If motor power or conventional match, then the motor can cause overload. Mainly is the pump speed is too high, medium and high viscosity resistance is very big, this will cause pump motor moment of starting current more than rated current, motor overload; Due to high speed, high viscosity pump inside the rotor is barely formed when running idle, surrounding medium by sliding, cause not feeding, or flow rate is small. Under this situation, we must reduce the speed of pump, increase the power of the motor, increase the import and export of pipe diameter to reduce the flow resistance of the medium. Thus to complete medium transport work. Speed is reduced, the pump flow rate will increase instead, and the noise of the pump will be lower, but certainly can't flow theory. So if you need to flow with the actual working condition differ too much, it can only be better model bigger pump. 高粘度泵(bèng)容易出現的(de)另一個問題(ti)就是從動齒(chǐ)輪的銷軸容(róng)☎️易磨損,特别(bié)是對于輸送(song)沒有潤滑性(xìng)的介質時,銷(xiāo)軸磨損特别(bie)快。對此我公(gōng)司改進加工(gong)工藝在原有(yǒu)的基礎之上(shang)✨通過特殊設(she)計改進給銷(xiao)軸配套加了(le)一套注油🙇🏻潤(rùn)滑系統。在高(gāo)粘度泵正常(chang)運🔴轉的情況(kuàng)下通過内轉(zhuǎn)子的旋轉産(chan)生的離心力(lì)形‼️成的負壓(ya),利用注油系(xi)統通過特殊(shu)通道給銷軸(zhou)注油,從而解(jie)決了高粘度(du)泵銷軸磨損(sǔn)快的這一泵(beng)行業中存在(zài)的難題。Another problem of the high viscosity pump is driven gear pin easy to wear and tear, especially for conveying without lubrication medium, pin shaft wear particularly fast. I improved processing technology on the basis of the original company through special design improvements to pin shaft supporting a grease lubrication system. Under the condition of the high viscosity of the normal operation of pump centrifugal force produced by the rotation of the rotor within the formation of the negative pressure, the use of injection system through the special channel to pin shaft oil, so as to solve the high viscosity pump pin shaft quick wear of the problems that exist in the pump industry.
●起動(dòng)前要檢查下(xia)列内容: 1.檢查(chá)泵、齒輪箱和(he)電機的對中(zhong)程度; 2.檢查過(guo)濾器中有沒(mei)有焊皮和金(jin)屬渣; 3.檢查各(gè)連接部位連(lián)接是否緊固(gu); 4.檢查管路壓(ya)在泵上的力(lì)和力矩是否(fǒu)超過給定的(de)數值🈚,如果溫(wēn)度較高,還應(yīng)檢查管路是(shì)否有膨脹節(jie); 5.檢查電氣連(lian)接的正确性(xìng)及電機的額(é)定值,并檢查(chá)電機轉動方(fāng)向是否正确(que); 6.檢查泵的轉(zhuan)動方向是否(fou)正确; 7.如有安(an)全閥,安全閥(fa)安裝必須正(zhèng)确, 8.檢查泵軸(zhou)是否轉動靈(líng)活; 9.泵的内部(bu)不能是幹的(de),特别是需要(yao)自吸的時候(hòu),應向泵内灌(guàn)注一些油或(huo)輸送的液體(ti); 10.泵組裝時在(zai)零件的表面(mian)有防護液,如(ru)果這種液體(tǐ)⭕不能和泵送(song)液體相容,則(zé)必須清洗; 11.最(zuì)好在管路上(shang)安裝壓力表(biao)和真空表,方(fāng)便觀察泵的(de)工⛱️作狀态; 12.檢(jian)查機械密封(feng)箱是否注滿(mǎn)液體; 13.檢查管(guǎn)路的閥門是(shì)否打開; 14.如果(guǒ)用内燃機驅(qu)動,請在起動(dòng)發動機前保(bao)持離合器脫(tuo)開; 泵起動後(hòu),檢查液體是(shì)否進入到泵(bèng)中,泵是否工(gōng)作正常,如果(guo)長時間無液(yè)體進入泵中(zhōng),應停機檢查(chá)泵及管🌈路。
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